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Borealis and Bockatech partner to develop solutions for reusable and recyclable packaging

This new material and technology partnership will advance the circular economy by developing low-cost, high performance, reusable, and recyclable foam injection moulding solutions. The open-innovation agreement will accelerate the development of Bockatech’s technology, broadening the platform so that it can be licensed to more manufacturing partners in a variety of markets for multiple applications.



The future of packaging is reusable and recyclable

The patented EcoCore™ solution, in combination with Borealis grades BH381MO and Daploy™ WB140HMS, is an eco-friendly way to produce high-performance packaging that is reusable and recyclable. Foamed mouldings that use EcoCore™ require less material and have faster cycle times to reduce material costs, energy use and environmental impact. Investment costs for new equipment are also minimal.


Reusable and recyclable end products made using EcoCore feature high strength and a smooth surface finish ready for printing. The foam core also offers excellent insulation and is ultra-lightweight. Their high strength also makes them ideal for deposit return schemes that have been proven to deliver material recovery rates of up to 94% and reduce the likelihood of plastics entering the marine environment. As mono-material packaging, EcoCore solutions are 100% recyclable.


“As strong advocates for the circular economy within our industry, we at Borealis are eager to partner with pioneering firms like Bockatech to develop polyolefins-based solutions that are reusable and recyclable,” says Andreas Leitner, Borealis Head of New Business Development. “Combining our foam products with EcoCore technology to produce innovative, lightweight solutions is more than an exciting business opportunity: it’s a real step forward for more circularity in packaging.”

“We’re delighted to have found in Borealis a partner who shares our commitment to developing new solutions for innovative packaging with reduced environmental impact,” says Chris Bocking, CEO and founder of Bockatech. “Combining our EcoCore technology with Borealis materials and expertise in foam will produce viable new applications which offer significant benefits for businesses, consumers and the environment.”


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